MileageCurve What breaks, and at what mileage

Hyundai Santa Fe 2001–2006

1st generation (SM) · SM · 1,731 complaints, 1,328 with mileage

Owners filed 1,731 complaints with NHTSA about the 2001–2006 Hyundai Santa Fe, and 1,328 of them record the mileage at which the failure happened. That is enough to show not just what fails, but when.

41% of failures occur beyond 100,000 miles — a wear pattern. The car generally reaches substantial mileage before trouble starts.

The most-reported areas are the suspension (17.6% of complaints, typically around 108,750 miles), the airbag system (11.4% of complaints, typically around 87,500 miles), throttle and speed control (9.0% of complaints, typically around 60,500 miles).

1 recall campaign cover this generation.

When failures happen

0–5k: 105 complaints (7.9%)0–5k5–10k: 39 complaints (2.9%)10–20k: 67 complaints (5.0%)10–20k20–30k: 49 complaints (3.7%)30–40k: 43 complaints (3.2%)30–40k40–50k: 53 complaints (4.0%)50–60k: 69 complaints (5.2%)50–60k60–70k: 89 complaints (6.7%)70–80k: 92 complaints (6.9%)70–80k80–90k: 85 complaints (6.4%)90–100k: 96 complaints (7.2%)90–100k100–120k: 153 complaints (11.5%)120–140k: 122 complaints (9.2%)120–140k140–160k: 115 complaints (8.7%)160–200k: 117 complaints (8.8%)160–200k200k+: 34 complaints (2.6%)1530

10% of failures occur by 8,019 miles · a quarter by 45,000 · median 86,000 · three quarters by 126,000 · 90% by 161,516. Based on 1,328 complaints that record mileage.

What fails, and when

SystemComplaintsShareTypical mileageMiddle half
Suspension30517.6%108,75083,801–147,263
Air Bags19711.4%87,50052,781–120,000
Vehicle Speed Control1569.0%60,50010,000–106,797
Electrical System1186.8%60,00023,641–110,000
Power Train1116.4%58,00023,000–97,000
Engine And Engine Cooling1086.2%60,37221,900–82,580
Service Brakes, Hydraulic965.5%34,7597,400–61,000
Structure895.1%106,00074,000–150,000
Steering694.0%89,50060,000–148,200
Service Brakes663.8%100,00070,000–148,200

By model year

YearComplaintsWith mileage
2001293175
2002219173
2003390308
2004386316
2005300242
2006143114

Which systems, and when

Complaints about this generation are not spread evenly across the vehicle, and the systems that generate the most of them do not all fail at the same point in a car's life. The median failure across all systems here is 86,000 miles; the figures below show which parts of the car run ahead of that and which run behind.

The suspension accounts for 17.6% of complaints (305 reports, 245 of them with a mileage figure), with a median of 108,750 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 83,801 and 147,263 miles.

The airbag system accounts for 11.4% of complaints (197 reports, 156 of them with a mileage figure), with a median of 87,500 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 52,781 and 120,000 miles.

Throttle and speed control accounts for 9.0% of complaints (156 reports, 128 of them with a mileage figure), with a median of 60,500 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 10,000 and 106,797 miles.

The electrical system accounts for 6.8% of complaints (118 reports, 75 of them with a mileage figure), with a median of 60,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 23,641 and 110,000 miles.

The transmission and driveline accounts for 6.4% of complaints (111 reports, 83 of them with a mileage figure), with a median of 58,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 23,000 and 97,000 miles.

The engine and its cooling system accounts for 6.2% of complaints (108 reports, 73 of them with a mileage figure), with a median of 60,372 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 21,900 and 82,580 miles.

Differences between model years

Within this generation, complaint volume is not constant across model years. The 2003 model year drew the most — 390 complaints — while 2006 drew the fewest at 143. The median year sits at 296.

Recalls and what they cover

NHTSA records 1 recall campaign covering vehicles in this generation. A recall means the manufacturer or the regulator concluded there was a safety defect or a standard was not met, and that a free remedy is owed to owners — including second and later owners.

Recall status is specific to the individual vehicle, not the model. Checking a VIN against NHTSA's lookup is free and takes under a minute, and it is the only way to know whether a particular car has had the work done.

Reported severity

Of the 1,731 complaints filed against this generation, 136 reported a crash; 30 reported a fire; 139 reported an injury; 3 reported a fatality. Crash-involved reports represent 7.9% of the total.

These are owner-reported outcomes, not verified investigations, and they are not adjusted for how many of these vehicles are on the road. They are included because the distinction between a fault that strands a car and a fault that causes a collision is the one that matters most, and it is not visible in a complaint count alone.

What this means if you are buying one

For a buyer, a late-failure pattern shifts the question from whether to when. 41% of reported failures occur beyond 100,000 miles, so an example approaching that figure is approaching the range where other owners started reporting problems. The middle half of all failures falls between 45,000 and 126,000 miles.

On inspection, the suspension and the airbag system are where this generation's reports concentrate, so those are the areas worth a specific look. The airbag system in particular shows a median failure mileage of 87,500, which gives a concrete number to compare against the odometer of any car you are considering.

None of this is a substitute for a pre-purchase inspection on the individual car. Aggregate patterns describe a population; the example in front of you has its own history.

Documented problems

Automatic transmission 2001-2006

Automatic transmission failure is the dominant durability complaint for this generation; no manufacturer recall campaign, so it appears in complaint data rather than recall data.

Recalls (1)

CampaignDateComponent
14V4350002014-10-24Suspension:Front:Springs:Coil Springs

What owners reported

2001 · 10,000 miles · Air Bags
TL* THE CONTACT OWNS 2001 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE AIR BAG SENSOR WOULD NOT DETECT A PASSENGER IN THE SEAT AND ACTIVATE THE AIR BAG. THE CONTACT STATED THAT THE FAILURE WAS INTERMITTENT AND WOULD ACTIVATE ONLY WHEN CERTAIN PERSONS WERE SEATED IN THE PASSENGER SEAT. THE VEHICLE WAS TAKEN TO THE DEALER WHO INSPECTED THE VEHICLE AND ADVISED THAT THERE WERE N…
2001 · 13,000 miles · Suspension
TL*THE CONTACT OWNS A 2001 HYUNDAI SANTA FE. WHILE DRIVING 65 MPH, THE CONTACT HEARD A LOUD CRACKING SOUND COMING FROM THE PASSENGER SIDE REAR WHEEL. THE CONTACT LOST CONTROL OF THE VEHICLE AND BECAME WORSE WHEN HE DEPRESSED THE BRAKE PEDAL. THE VEHICLE BEGAN TO FISHTAIL, BUT GRADUALLY DECELERATED TO A COMPLETE STOP. THE CONTACT NOTICED THAT THE PASSENGER SIDE REAR WHEEL LOOKED AS IF IT WERE T…
2001 · 15,400 miles · Power Train
THERE'S A REALL ON THIS VEHICLE THAT I JUST PURCHASED THE DESCRIPTION SAYS: FRONT COIL SPRING PROTECTOR INSTALLATION HOW CAN THIS ISSUE BE RESOLVED? THIS ISSUE SHOULD BEEN TAKING CARE OF AND REPORTED TO YOU GUYS BUT OBVIOUSLY IT HASN'T. SO I NEED TO KNOW IS IT STILL AVAILABLE TO BE FREE OF CHARGE OR DO I HAVE TO COME OUT OF POCKET TO GET THIS REPAIRED? OR CAN I STILL GO TO A HYANDAI DEALER FOR…
2001 · 15,400 miles · Unknown Or Other
THERE'S A REALL ON THIS VEHICLE THAT I JUST PURCHASED THE DESCRIPTION SAYS: FRONT COIL SPRING PROTECTOR INSTALLATION HOW CAN THIS ISSUE BE RESOLVED? THIS ISSUE SHOULD BEEN TAKING CARE OF AND REPORTED TO YOU GUYS BUT OBVIOUSLY IT HASN'T. SO I NEED TO KNOW IS IT STILL AVAILABLE TO BE FREE OF CHARGE OR DO I HAVE TO COME OUT OF POCKET TO GET THIS REPAIRED? OR CAN I STILL GO TO A HYANDAI DEALER FOR…

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