MileageCurve What breaks, and at what mileage

Chevrolet Trailblazer 2002–2009

1st generation (GMT360 midsize SUV) · GMT360 (GMT370 for EXT long wheelbase) · 8,645 complaints, 6,784 with mileage

Owners filed 8,645 complaints with NHTSA about the 2002–2009 Chevrolet Trailblazer, and 6,784 of them record the mileage at which the failure happened. That is enough to show not just what fails, but when.

Failures are spread across the mileage range, with the middle half between 46,000 and 100,000 miles. The median is 70,000 miles.

The most-reported areas are the electrical system (26.4% of complaints, typically around 71,000 miles), the fuel system (16.4% of complaints, typically around 61,331 miles), the exterior lighting (9.0% of complaints, typically around 87,232 miles).

5 recall campaigns cover this generation.

When failures happen

0–5k: 236 complaints (3.5%)0–5k5–10k: 146 complaints (2.2%)10–20k: 242 complaints (3.6%)10–20k20–30k: 257 complaints (3.8%)30–40k: 424 complaints (6.2%)30–40k40–50k: 584 complaints (8.6%)50–60k: 710 complaints (10.5%)50–60k60–70k: 718 complaints (10.6%)70–80k: 650 complaints (9.6%)70–80k80–90k: 559 complaints (8.2%)90–100k: 454 complaints (6.7%)90–100k100–120k: 666 complaints (9.8%)120–140k: 434 complaints (6.4%)120–140k140–160k: 308 complaints (4.5%)160–200k: 291 complaints (4.3%)160–200k200k+: 105 complaints (1.5%)7180

10% of failures occur by 21,200 miles · a quarter by 46,000 · median 70,000 · three quarters by 100,000 · 90% by 140,000. Based on 6,784 complaints that record mileage.

What fails, and when

SystemComplaintsShareTypical mileageMiddle half
Electrical System2,27926.4%71,00050,000–100,000
Fuel System, Gasoline1,41416.4%61,33147,000–82,513
Exterior Lighting7819.0%87,23250,000–125,000
Power Train6247.2%66,00040,000–99,000
Air Bags3734.3%81,37543,000–123,000
Visibility3644.2%69,00038,000–105,000
Fuel/Propulsion System3564.1%97,24071,000–131,000
Engine And Engine Cooling3434.0%52,00025,000–75,000
Fuel System, Other2883.3%57,00042,800–74,700
Vehicle Speed Control1932.2%66,77342,950–104,000

By model year

YearComplaintsWith mileage
20021,5731,003
20031,160884
20041,3021,069
20051,9051,577
20061,4401,189
2007965806
2008263230
20093726

Which systems, and when

Complaints about this generation are not spread evenly across the vehicle, and the systems that generate the most of them do not all fail at the same point in a car's life. The median failure across all systems here is 70,000 miles; the figures below show which parts of the car run ahead of that and which run behind.

The electrical system accounts for 26.4% of complaints (2,279 reports, 1,862 of them with a mileage figure), with a median of 71,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 50,000 and 100,000 miles.

A single system taking 26.4% of all complaints is a concentration worth noting. It means that for this generation, most of what owners reported came back to one area of the car rather than being distributed across many small faults.

The fuel system accounts for 16.4% of complaints (1,414 reports, 1,201 of them with a mileage figure), with a median of 61,331 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 47,000 and 82,513 miles.

The exterior lighting accounts for 9.0% of complaints (781 reports, 581 of them with a mileage figure), with a median of 87,232 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 50,000 and 125,000 miles.

The transmission and driveline accounts for 7.2% of complaints (624 reports, 505 of them with a mileage figure), with a median of 66,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 40,000 and 99,000 miles.

The airbag system accounts for 4.3% of complaints (373 reports, 273 of them with a mileage figure), with a median of 81,375 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 43,000 and 123,000 miles.

Visibility equipment accounts for 4.2% of complaints (364 reports, 263 of them with a mileage figure), with a median of 69,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 38,000 and 105,000 miles.

Differences between model years

Within this generation, complaint volume is not constant across model years. The 2005 model year drew the most — 1,905 complaints — while 2009 drew the fewest at 37. The median year sits at 1,231.

Recalls and what they cover

NHTSA records 5 recall campaigns covering vehicles in this generation. A recall means the manufacturer or the regulator concluded there was a safety defect or a standard was not met, and that a free remedy is owed to owners — including second and later owners.

The campaigns cluster around visibility equipment (4), the exterior lighting (1). Repeated recalls against the same area of the car generally mean the first remedy did not fully resolve the underlying problem.

Recall status is specific to the individual vehicle, not the model. Checking a VIN against NHTSA's lookup is free and takes under a minute, and it is the only way to know whether a particular car has had the work done.

Reported severity

Of the 8,645 complaints filed against this generation, 484 reported a crash; 329 reported a fire; 516 reported an injury; 44 reported a fatality. Crash-involved reports represent 5.6% of the total.

These are owner-reported outcomes, not verified investigations, and they are not adjusted for how many of these vehicles are on the road. They are included because the distinction between a fault that strands a car and a fault that causes a collision is the one that matters most, and it is not visible in a complaint count alone.

What this means if you are buying one

For a buyer, failures on this generation are spread rather than concentrated: the middle half falls between 46,000 and 100,000 miles, with a median of 70,000. There is no single mileage threshold to watch, which means condition and maintenance records are more informative than the odometer.

On inspection, the electrical system and the fuel system are where this generation's reports concentrate, so those are the areas worth a specific look. The fuel system in particular shows a median failure mileage of 61,331, which gives a concrete number to compare against the odometer of any car you are considering.

None of this is a substitute for a pre-purchase inspection on the individual car. Aggregate patterns describe a population; the example in front of you has its own history.

Documented problems

HVAC (blower motor resistor) 2002-2009

Blower motor resistor overheats and fails because of an inadequate cooling design, leaving the fan operating only on the highest speed setting. One of the highest-frequency complaints on the platform across all years.

Instrument cluster 2003-2007

Stepper motors behind the gauges fail, causing the speedometer, tachometer, fuel and temperature gauges to read inaccurately or stop entirely. GM issued special coverage for affected clusters and a repair/reman industry exists specifically for this failure.

Fuel system (level sender) 2002-2008 (cost-share on 2005-2007)

Fuel level sender inside the fuel pump module fails, producing an erratic gauge that sticks on empty or reads wildly wrong; remedy requires replacing the complete fuel pump module assembly. GM agreed to cover 50 percent of repair cost on 2005-2007 vehicles even though the failure spans 2002-2008.

Engine (4.2L Atlas LL8) 2002-2005

Exhaust valve seat recession and valve damage on early Atlas inline-sixes, producing misfire, low compression on affected cylinders and rough running.

Four-wheel drive 2002-2009

Transfer case encoder motor and selector switch failure producing a 'Service 4WD' warning and inability to shift between 2WD and 4WD ranges.

Front suspension 2002-2009

Front wheel bearing hub assembly and ball joint wear producing ABS faults, noise and steering play; a routine high-mileage failure item on GMT360.

Recalls (5)

CampaignDateComponent
15V5190002016-05-17Exterior Lighting:Headlights
15V5990002015-11-02Visibility:Power Window Devices And Controls
14V4040002014-10-03Visibility:Power Window Devices And Controls
13V2480002013-08-02Visibility:Power Window Devices And Controls
12V4060002013-02-26Visibility:Power Window Devices And Controls

What owners reported

2002 · 40 miles · Fuel System, Gasoline
I WAS DRIVING HOME FROM WORK AND STARTED HEARING THE TRUCKS UNDERCARRIAGE START TO RATTLE AND GRIND ON THE BUMPS OF THE ROAD. I HAD A SUDDEN LOSS OF POWER ON ENGINE AND IT WOULDNT RESPOND TO MY PRESSING ON THE GAS. I BELIEVED THAT I HAD GAS IN THE TRUCK BECAUSE THE GAUGE READ HALF FULL AND APPARENTLY I WAS OUT OF GAS. SO I PROCEEDED TO PULL INTO A GAS STATION AND AS SOON AS WE FILLED UP, THE TRUCK…
2002 · 40 miles · Suspension
I WAS DRIVING HOME FROM WORK AND STARTED HEARING THE TRUCKS UNDERCARRIAGE START TO RATTLE AND GRIND ON THE BUMPS OF THE ROAD. I HAD A SUDDEN LOSS OF POWER ON ENGINE AND IT WOULDNT RESPOND TO MY PRESSING ON THE GAS. I BELIEVED THAT I HAD GAS IN THE TRUCK BECAUSE THE GAUGE READ HALF FULL AND APPARENTLY I WAS OUT OF GAS. SO I PROCEEDED TO PULL INTO A GAS STATION AND AS SOON AS WE FILLED UP, THE TRUCK…
2002 · 40 miles · Engine And Engine Cooling
I WAS DRIVING HOME FROM WORK AND STARTED HEARING THE TRUCKS UNDERCARRIAGE START TO RATTLE AND GRIND ON THE BUMPS OF THE ROAD. I HAD A SUDDEN LOSS OF POWER ON ENGINE AND IT WOULDNT RESPOND TO MY PRESSING ON THE GAS. I BELIEVED THAT I HAD GAS IN THE TRUCK BECAUSE THE GAUGE READ HALF FULL AND APPARENTLY I WAS OUT OF GAS. SO I PROCEEDED TO PULL INTO A GAS STATION AND AS SOON AS WE FILLED UP, THE TRUCK…
2002 · 500 miles · Visibility
2002 CHEVROLET TRAILBLAZER LTZ; WIPER BLADES CHATTER AGAINST WINDSHIELD AT ANY WIPER SPEED EXCEPT WHEN ON CONSTANTLY, AND WITH ANY AMOUNT OF WATER ON GLASS. WIPER ARMS HAVE BEEN REPLACED BY DEALER; I HAVE REPLACED THE BLADES. VEHICLE HAS A WATER SENSOR ON IT THAT IS SUPPOSED TO ACTIVATE WIPERS AS MOISTURE BUILDS ON GLASS. THIS SENSOR, THE MOTOR, OR THE RELAY BETWEEN THE TWO MAY BE THE PROBLEM. …

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