MileageCurve What breaks, and at what mileage

Mitsubishi Outlander 2003–2006

1st generation · CU (Mitsubishi GS platform / 'Project Global') · 271 complaints, 198 with mileage

Owners filed 271 complaints with NHTSA about the 2003–2006 Mitsubishi Outlander, and 198 of them record the mileage at which the failure happened. That is enough to show not just what fails, but when.

This generation has two distinct failure patterns rather than one, which is the most useful thing on this page. 16% of failures occur before 12,000 miles, which looks like a manufacturing defect, and a further 35% occur after 100,000, which looks like wear. Two different problems share one name in the complaint data — and an average of the two describes neither.

The most-reported areas are the suspension (23.2% of complaints, typically around 96,484 miles), the exterior lighting (12.2% of complaints, typically around 60,000 miles), the steering (7.4% of complaints, typically around 8,000 miles).

1 recall campaign cover this generation.

When failures happen

0–5k: 25 complaints (12.6%)0–5k5–10k: 4 complaints (2.0%)10–20k: 9 complaints (4.5%)10–20k20–30k: 14 complaints (7.1%)30–40k: 12 complaints (6.1%)30–40k40–50k: 11 complaints (5.6%)50–60k: 6 complaints (3.0%)50–60k60–70k: 16 complaints (8.1%)70–80k: 7 complaints (3.5%)70–80k80–90k: 17 complaints (8.6%)90–100k: 7 complaints (3.5%)90–100k100–120k: 21 complaints (10.6%)120–140k: 9 complaints (4.5%)120–140k140–160k: 19 complaints (9.6%)160–200k: 15 complaints (7.6%)160–200k200k+: 6 complaints (3.0%)250

10% of failures occur by 1,500 miles · a quarter by 24,084 · median 70,200 · three quarters by 113,000 · 90% by 160,000. Based on 198 complaints that record mileage.

What fails, and when

SystemComplaintsShareTypical mileageMiddle half
Suspension6323.2%96,48430,000–148,000
Exterior Lighting3312.2%60,00035,000–82,000
Steering207.4%8,0001,500–100,000
Engine And Engine Cooling207.4%53,15024,084–80,000
Structure186.6%104,00080,000–161,000
Electrical System176.3%70,20030,000–101,800
Air Bags165.9%60,00039,000–160,000
Power Train124.4%60,50034,400–100,000
Visibility93.3%
Unknown Or Other83.0%

By model year

YearComplaintsWith mileage
2003149105
20047352
20052424
20062517

Which systems, and when

Complaints about this generation are not spread evenly across the vehicle, and the systems that generate the most of them do not all fail at the same point in a car's life. The median failure across all systems here is 70,200 miles; the figures below show which parts of the car run ahead of that and which run behind.

The suspension accounts for 23.2% of complaints (63 reports, 43 of them with a mileage figure), with a median of 96,484 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 30,000 and 148,000 miles.

The exterior lighting accounts for 12.2% of complaints (33 reports, 23 of them with a mileage figure), with a median of 60,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 35,000 and 82,000 miles.

The steering accounts for 7.4% of complaints (20 reports, 13 of them with a mileage figure), and it fails early — a median of 8,000 miles, well before the vehicle's overall median. Failures clustered this far below the rest of the car usually point to a design or manufacturing problem rather than wear, because wear does not selectively target one system on low-mileage examples. The middle half of these reports falls between 1,500 and 100,000 miles.

The engine and its cooling system accounts for 7.4% of complaints (20 reports, 16 of them with a mileage figure), with a median of 53,150 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 24,084 and 80,000 miles.

Body structure accounts for 6.6% of complaints (18 reports, 13 of them with a mileage figure), and it fails late — a median of 104,000 miles, considerably beyond the vehicle's overall median. That pattern is consistent with normal service life rather than a defect, though it matters for anyone buying an example already near that mileage. The middle half of these reports falls between 80,000 and 161,000 miles.

The electrical system accounts for 6.3% of complaints (17 reports, 13 of them with a mileage figure), with a median of 70,200 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 30,000 and 101,800 miles.

Differences between model years

Within this generation, complaint volume is not constant across model years. The 2003 model year drew the most — 149 complaints — while 2005 drew the fewest at 24. The median year sits at 49.

That makes 2003 an outlier: roughly 3.0 times the median year of this generation. A single year standing that far apart usually reflects either a first-year issue that was later corrected, or a component change introduced for that year. Anyone shopping this generation has a straightforward reason to prefer a different year, all else being equal.

Recalls and what they cover

NHTSA records 1 recall campaign covering vehicles in this generation. A recall means the manufacturer or the regulator concluded there was a safety defect or a standard was not met, and that a free remedy is owed to owners — including second and later owners.

Recall status is specific to the individual vehicle, not the model. Checking a VIN against NHTSA's lookup is free and takes under a minute, and it is the only way to know whether a particular car has had the work done.

Reported severity

Of the 271 complaints filed against this generation, 32 reported a crash; 6 reported a fire; 22 reported an injury. Crash-involved reports represent 11.8% of the total.

These are owner-reported outcomes, not verified investigations, and they are not adjusted for how many of these vehicles are on the road. They are included because the distinction between a fault that strands a car and a fault that causes a collision is the one that matters most, and it is not visible in a complaint count alone.

What this means if you are buying one

For a buyer, the two-peak pattern is the useful part. The early cluster — 16% of failures below 12,000 miles — will already have happened on any example you are looking at today, and either been repaired under warranty or not. Ask what was done. The late cluster, 35% above 100,000 miles, is the one still ahead of you if the car has lower mileage than that.

On inspection, the suspension and the exterior lighting are where this generation's reports concentrate, so those are the areas worth a specific look. The exterior lighting in particular shows a median failure mileage of 60,000, which gives a concrete number to compare against the odometer of any car you are considering.

None of this is a substitute for a pre-purchase inspection on the individual car. Aggregate patterns describe a population; the example in front of you has its own history.

Recalls (1)

CampaignDateComponent
16V4580002016-09-14Suspension:Front:Control Arm:Lower Arm

What owners reported

2003 · 5 miles · Unknown Or Other
HAVE HAD A CONSTANT SQUEAL AND PULLING AND DRIFTING IN OUTLANDER FOR THE LAST 4 MONTHS. HAVE HAD IT CHECKED OUT 3 TIMES BEFORE. TODAY IT WAS LOUDER AND CAR DID NOT FEEL RIGHT. GOT OFF THE HIGHWAY AND CAR POWER WAS LOST. MANUERVERED CAR TO RIGHT HAND SIDE. TURNED EVERYTHING OFF. TURNED CAR BACK ON AND IT WAS "FINE". CALLED ROADSIDE ASSISTANCE AND WAS DISCONNECTED THREE TIMES. CALLED 411 WENT STRAIG…
2003 · 150 miles · Suspension
SINCE THE PURCHASE OF OUR 2003 OUTLANDER, IT HAS VEERED BADLY TO THE RIGHT. I NOTIFIED THE DEALER OF THE PROBLEM FROM THE DATE OF PURCHASE. I HAVE HAD IT IN THE DEALERSHIP TO CORRECT THE PROBLEM 3 TIMES AND THE PROBLEM STILL EXISTS. IF YOU ARE TRAVELING AT A LOW SPEED IT IS NOT AS OBVIOUS, BUT WHEN TRAVELING AT HIGHER SPEEDS (60-70MPH) IF YOU DO NOT APPLY PRESSURE TO THE STEERING WHEEL, YOU WIL…
2003 · 10,000 miles · Visibility/Wiper
SINCE THE SECOND YEAR SINCE I'VE OWNED THIS CAR THE TEMPERATURE CONTROL KNOB HAS BEEN FROZEN. THE ONLY WAY YOU CAN TURN THE KNOB IS TO HAVE A MECHANIC MANUALLY TURN THE KNOB UNDERNEATH THE VEHICLE. MITSUBISHI MOTORS ADMITTED THIS WAS A DESIGN FLAW IN 2002 TO 2007 MITSUBISHI LANCERS AND OUTLANDERS. I HAVE CALLED MITSUBISHI MANY TIMES AND SENT LETTERS OF COMPLAINTS BUT THEY WILL NOT DO ANYTHI…
2003 · 10,000 miles · Unknown Or Other
SINCE THE SECOND YEAR SINCE I'VE OWNED THIS CAR THE TEMPERATURE CONTROL KNOB HAS BEEN FROZEN. THE ONLY WAY YOU CAN TURN THE KNOB IS TO HAVE A MECHANIC MANUALLY TURN THE KNOB UNDERNEATH THE VEHICLE. MITSUBISHI MOTORS ADMITTED THIS WAS A DESIGN FLAW IN 2002 TO 2007 MITSUBISHI LANCERS AND OUTLANDERS. I HAVE CALLED MITSUBISHI MANY TIMES AND SENT LETTERS OF COMPLAINTS BUT THEY WILL NOT DO ANYTHI…

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