MileageCurve What breaks, and at what mileage

Ford Ranger 1993–1997

2nd generation · Ford Ranger (carryover chassis) · 2,323 complaints, 417 with mileage

Owners filed 2,323 complaints with NHTSA about the 1993–1997 Ford Ranger, and 417 of them record the mileage at which the failure happened. That is enough to show not just what fails, but when.

57% of failures occur beyond 100,000 miles — a wear pattern. The car generally reaches substantial mileage before trouble starts.

The most-reported areas are the hydraulic brake circuit (13.2% of complaints, typically around 104,000 miles), the tyres (10.0% of complaints, typically around 110,480 miles), the fuel system (8.5% of complaints, typically around 104,000 miles).

When failures happen

0–5k: 8 complaints (1.9%)0–5k5–10k: 0 complaints (0.0%)10–20k: 7 complaints (1.7%)10–20k20–30k: 3 complaints (0.7%)30–40k: 3 complaints (0.7%)30–40k40–50k: 14 complaints (3.4%)50–60k: 24 complaints (5.8%)50–60k60–70k: 21 complaints (5.0%)70–80k: 34 complaints (8.2%)70–80k80–90k: 31 complaints (7.4%)90–100k: 35 complaints (8.4%)90–100k100–120k: 57 complaints (13.7%)120–140k: 57 complaints (13.7%)120–140k140–160k: 43 complaints (10.3%)160–200k: 45 complaints (10.8%)160–200k200k+: 35 complaints (8.4%)570

10% of failures occur by 50,734 miles · a quarter by 75,000 · median 106,243 · three quarters by 146,000 · 90% by 195,000. Based on 417 complaints that record mileage.

What fails, and when

SystemComplaintsShareTypical mileageMiddle half
Service Brakes, Hydraulic30713.2%104,00048,000–170,669
Tires23310.0%110,48055,000–162,626
Fuel System, Gasoline1988.5%104,00075,242–130,000
Visibility1767.6%
Power Train1717.4%96,50059,099–147,869
Electrical System1436.2%100,00060,000–147,869
Vehicle Speed Control1295.6%127,00077,772–146,000
Suspension1225.3%134,216100,000–193,278
Engine And Engine Cooling1054.5%78,70059,099–84,000
Structure883.8%131,00084,000–160,000

By model year

YearComplaintsWith mileage
199327245
199453180
199545159
199653393
1997536140

Which systems, and when

Complaints about this generation are not spread evenly across the vehicle, and the systems that generate the most of them do not all fail at the same point in a car's life. The median failure across all systems here is 106,243 miles; the figures below show which parts of the car run ahead of that and which run behind.

The hydraulic brake circuit accounts for 13.2% of complaints (307 reports, 10 of them with a mileage figure), with a median of 104,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 48,000 and 170,669 miles.

The tyres account for 10.0% of complaints (233 reports, 20 of them with a mileage figure), with a median of 110,480 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 55,000 and 162,626 miles.

The fuel system accounts for 8.5% of complaints (198 reports, 107 of them with a mileage figure), with a median of 104,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 75,242 and 130,000 miles.

The transmission and driveline accounts for 7.4% of complaints (171 reports, 14 of them with a mileage figure), with a median of 96,500 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 59,099 and 147,869 miles.

The electrical system accounts for 6.2% of complaints (143 reports, 25 of them with a mileage figure), with a median of 100,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 60,000 and 147,869 miles.

Throttle and speed control accounts for 5.6% of complaints (129 reports, 27 of them with a mileage figure), with a median of 127,000 miles, close to the vehicle's overall pattern. The middle half of these reports falls between 77,772 and 146,000 miles.

Differences between model years

Within this generation, complaint volume is not constant across model years. The 1997 model year drew the most — 536 complaints — while 1993 drew the fewest at 272. The median year sits at 531.

Recalls and what they cover

No recall campaigns covering this generation appear in NHTSA's post-2010 recall file. That is not the same as an absence of problems — recalls address safety defects specifically, and many of the complaints above concern faults that are expensive or annoying without meeting that threshold.

Reported severity

Of the 2,323 complaints filed against this generation, 227 reported a crash; 79 reported a fire; 164 reported an injury; 16 reported a fatality. Crash-involved reports represent 9.8% of the total.

These are owner-reported outcomes, not verified investigations, and they are not adjusted for how many of these vehicles are on the road. They are included because the distinction between a fault that strands a car and a fault that causes a collision is the one that matters most, and it is not visible in a complaint count alone.

What this means if you are buying one

For a buyer, a late-failure pattern shifts the question from whether to when. 57% of reported failures occur beyond 100,000 miles, so an example approaching that figure is approaching the range where other owners started reporting problems. The middle half of all failures falls between 75,000 and 146,000 miles.

On inspection, the hydraulic brake circuit and the tyres are where this generation's reports concentrate, so those are the areas worth a specific look. The hydraulic brake circuit in particular shows a median failure mileage of 104,000, which gives a concrete number to compare against the odometer of any car you are considering.

None of this is a substitute for a pre-purchase inspection on the individual car. Aggregate patterns describe a population; the example in front of you has its own history.

Documented problems

Transmission 1993-1996

A4LD 4-speed automatic durability — overdrive and forward clutch failure, and torque converter lockup faults, are the characteristic transmission failure of the pre-5R55E trucks.

Body 1993-1997

Salt-belt corrosion of the frame, cab corners and bed, typical of the era; late-life structural rust is a common ODI theme for these trucks.

What owners reported

1993 · 11 miles · Parking Brake
THE REAR BRAKE CABLE GOES THOUGH A OBLONG HOLE IN THE FRAME. IN MY 1993 FORD RANGER THE OBLONG HOLE EDGE IS NOW RAZOR SHARPE. THIS CAN CAUSE A FATIQUE CRACK LEADING TO FRAME FAILURE. I USED RTV TO TRY TO KEEP THE CABLE AWAY FROM THE EDGE OF THE HOLE. THE FRAME HOLE IS NOW TOO SHARP FOR ME TO MESS WITH. I DO NOT WANT TO GET CUT. ABOUT 1995 I CALLED FORD AND ASK ABOUT A NEW CABLE. I WAS TOLD NO DE…
1993 · 56,790 miles · Vehicle Speed Control
THE GOVERNOR FOR THE 90 MPH GOVERNOR WAS RECALLED BY THE CONSUMER AGENCY RESPONSIBLE FOR RECALLS. THE PROBLEM WAS THAT IT WAS A POTENTIAL FIRE HAZARD. I CALLED UPON FORD SEVERAL TIMES OVER A PERIOD OF YEARS, AS WELL AS WENT BY THE FORD SHOP AND WAS TOLD THAT IT WAS NOT PERTAINING TO MY 1993 FORD RANGER. NOT UNTIL AFTER THE TRUCK BROKE AND WOULD NOT SHIFT DID FORD PRETEND TO FIX THE PROBLEM AS…
1993 · 80,000 miles · Visibility
UNEXPECTED FIRE UNDER HOOD AFTER TURNING THE DEFROSTER SWITCH ON. WHILE DRIVING IN A PARKING GARAGE MY NEPHEW WHO WAS DRIVING AT THE TIME TURNED THE DEFROSTER SWITCH ON AND ALL OF A SUDDEN THERE WAS SMOKE BELLOWING OUT OF THE VENTS INTO THE FORD RANGER PK/U CAB. HE PULLED OVER TO THE SIDE OF THE LOT AND SOMEONE RAN UP TO HIM AND TOLD HIM TO GET OUT OF THE PK/U BECAUSE HE SAW FIRE COMING FROM U…
1993 · 80,000 miles · Engine And Engine Cooling
UNEXPECTED FIRE UNDER HOOD AFTER TURNING THE DEFROSTER SWITCH ON. WHILE DRIVING IN A PARKING GARAGE MY NEPHEW WHO WAS DRIVING AT THE TIME TURNED THE DEFROSTER SWITCH ON AND ALL OF A SUDDEN THERE WAS SMOKE BELLOWING OUT OF THE VENTS INTO THE FORD RANGER PK/U CAB. HE PULLED OVER TO THE SIDE OF THE LOT AND SOMEONE RAN UP TO HIM AND TOLD HIM TO GET OUT OF THE PK/U BECAUSE HE SAW FIRE COMING FROM U…

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